TDI Packsys_SR300 Rotary System_VideoThumb

High Speed Dual Rotary Jaw VFFS

TDI Packsys has teamed up with premier packaging automation specialists, Coalza, to bring you high-performance rotary packaging machines. They’re the perfect solution for increased packaging production, without massively expanding your footprint. Don’t let their small size fool you – these compact machines deliver powerful performance – up to 150 bags per minute! Read More

Name*
First Name Last Name
Company*
Phone Number*
Email Address*
Message*

Applications

Produce up to 150 bags per minute!

Products to be packaged include the following:

Frozen foods
Chips and snacks
Baked goods
Dried fruits
Cereals
Rice and short pastas
Coffee beans
Salads and vegetables
Candies
Pet food
Much more

Features

Rotary Jaws

High packaging speeds
Welding and bag sealing 100% hermetic
Possibility to add strippers for vacuum effect
Adaptable and interchangeable depending on product and packing reel material
Inert atmosphere and protective packaging possible

Film Progress

Rear Shaft

Quick reel change with vacuum film connection
Spot detection through optical fiber RBG
Designed to integrate different types of thermal print markers
The roll in the middle of the rear shaft allows the film to stay centered at any time; optional automatic shifting either by screen or by software by means of an electric actuator
Maximum safety and ergonomics for technical operators; easy and convenient access to the rear shaft; no need to disassemble the packaging machine

Monoblock Chassis with Modular Vertical Structure

Isolation from external vibrations
Financial savings by eliminating unnecessary components (platform not needed)
Space optimization
Reduction in the dosing system (this allows packaging at high speeds)

Structure prepared to support multihead weigher and retractable metal detector
Metal detector with removable arm (easy maintenance and change of format)
Monoblock chassis with all electrical and mechanical components inside; 100% hermetic (IP65); easy access for maintenance

Vertical Welding

Vertical welder with driven continuous heat transfer belt through servomotor – better sealing adapted for higher speeds, adapting to the film progress speed
Pneumatic actuation of the vertical weld adjustment. It protects the film from breakage and burning

Maximum Synchronization

Five servomotors allow the utmost productivity of the packaging system. They considerably increase the productivity of the packaging machine (fewer errors, less mechanical incidents, less wear).

Lower maintenance
Costs reduction
Higher productivity
Higher control throughout the packaging
Higher reliability

Servomotor in the rear shaft holder – Controls the film progress with maximum accuracy.
Servomotor in the intermediate film progress roll – The intermediate roll incorporated in the reel unwinder shaft allows a better feeding of the film.
Servomotor in the drive belts (direct drive by extendable cardan) – Greater precision in the film progress both before and after the sealing with little maintenance.
Servomotor in the vertical welding – By controlling the thermal tape by means of the servomotor, we can achieve a higher precision in the vertical welding of the packaging bags.
Servomotor in the jaws – By controlling the jaws through servomotor, we can achieve higher speed and precision together with a better sealing of the bags.

Advanced Software

Very friendly and intuitive interface
Easy to use
Complete control of all the parameters from the screen
Integration and management of all the components through software (temperature control, broken bags, film usage, etc…)
OEE calculation incorporating the measurement of the efficiency of the packaging machine in production
Possibility of integration with in-plant management system software with communication standard MQTT and OPCUA for the development of connectivity in industry 4.0
Possibility of remote management and supervision from mobile, tablet and computer
Control of peripherals thanks to the software entirely developed by COALZA
Adaptation to other software
Preventive control of the machine to avoid any breakdown

Spec Table

Max. mechanical speed	150 bpm
Quick change of jaws	Yes
Unwinding of the coil	3 steps: 1. Reel holder with servo motor and automatic film tension control 2. Drive by means of servomotor 3. Suction belt system
Belt-drive system	1. Mobility via extendable cardan shaft 2. Adjustable opening and closing 3. Single servomotor – full synchronization 4. Built-in vacuum 5. Automatic opening configurable via the machine software
Dosing support	Chassis-integrated
Vertical welder	Continuous
Max. package width (mm)	300
Min. package width (recommended) (mm)	40
Max. package length (mm)	400
Min. package length (mm)	50
Reel unwinder	Motorized with film tension adjustment
IP protection (electrical cabinet)	IP65
Safety	Normative CE (98/37/CEE) – UL (optional)
Standard electrical connection	380V, 3F+N, 50Hz
Max. power consumption	7 Kw
Compressed air consumption	50-150 l/min
Max. coil width (mm)	640
Spot detection system	Photocell (fiber optic option)
Control system	PLC with touch screen (OMRON)
Integration of peripherals in the control system	Yes
Bagger parameter settings	Via Software
Communication	Ethernet and Wi-Fi (optional)
Integration with customer’s SCADA	Yes (optional)

Name*
First Name Last Name
Company*
Phone Number*
Email Address*
Message*

WELCOME TO TDI PACKSYS

High Speed Dual Rotary Jaw VFFS

Table of Contents