WELCOME TO TDI PACKSYS

See The System In Action

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tdi packsys chicken bone machine

Complete System Flow

complete system flow diagram
tdi packsys xray result in the software

Common Frustrations – Sound Familiar?

"How long until someone shows up?"

Service calls that take days. Support routed through international offices. Your line stays down.

"A 3% false reject rate is 'best in class'?"

Every false reject means wasted labor, wasted product, and operators standing around.

"Another 10-minute restart?"

Competitor systems take 5-10 minutes to boot. That's hours of lost production every month.

"Why does this require 6 people?"

If your trim stations need 4-6 operators, you're paying for someone else's inefficiency.

Talk to someone who can help

Labor. Rework. Waste. Downtime. The TDI PDE system pays for itself across every category

Your Savings Start Day One

80% Fewer False Rejects

Less good product in the waste bin

Competitor

competitor false reject rate

3% False
Reject Rate

TDI PDE

tdi pde false reject rate

<1% False
Reject Rate

$900 Saved per Day
(2-shift operation at $14/ hour)

$328,500 saved per year in labor alone

Competitor

competitor 4-6 operators

4-6 Operators Required

TDI PDE

tdi pde 1-2 operators

1-2 Operators Required

14x Faster Response. Guaranteed.

We answer. We show up. Your line stays running. It’s that simple.

Competitor

competitor response time

2-Week Average
Response Time

No On-Site
Guarantee

TDI PDE

tdi pde response time

24-Hour
Response Time

48-Hour On-Site
Guarantee

  • Time Savings

    Startup in 30 seconds, not 5–10 minutes.
    No product styling required

  • Cost savings

    Lower purchase price and operating costs.
    Better specs at a lower price

  • Precision rejection
    Single-piece reject vs. 18” gap; reduces waste.
  • No styling labor
    Bulk-flow design – no separating, indexing, and orienting.
  • Faster trim work
    Backlit trim stations make bone location obvious.
  • No AC unit costs
    Heat exchanger cooling. Nothing extra to maintain.

Payback begins Day One. Not month six.
Not year two. Day One.

Get Your Custom Quote

tdi packsys pde xray machine

"We ran the demo for two months and refused to give it back. The detection was better than anything we'd seen, and when we had a question at 6am, someone actually picked up the phone. That never happened with our old system."


Marcus Thompson
Quality Assurance Director, Chicken Processing Facility

TDI Packsys PDE vs. Competitor

  • FEATURE
  • Bone Detection Sensitivity
  • False Reject Rate
  • Startup Time
  • Labor Required
  • Contaminant Types
  • Product Styling Required
  • Full Belt Coverage
  • True IP69K Washdown
  • Service Response
  • Support Location
  • Price
  • COMPETITOR
  • 2-3mm
  • 3%
  • 5-10 minutes
  • 4-6 Operators
  • Bone only
  • Yes
  • No (edge dead zones)
  • Requires bagging
  • Days to weeks
  • International
  • Higher
  • TDI PDE
  • < 2mm
  • < 1%
  • 30 Seconds
  • 1-2 Operators
  • Bone, metal, glass, ceramic
  • No
  • Yes
  • Yes
  • 48 hrs
  • American-based
  • Lower

Technical Specifications

Download Spec Sheet

* “Competitor” refers to legacy X-ray chicken bone detection equipment

Detect What Others Miss. No Styling Required.

COMPETITOR

PDE Belt Chicken Stylized (Competitor)

Must be separated, indexed, oriented (“styled”).

TDI PDE

PDE Belt Chicken non stylized

Bulk flow—touching, overlapping, no problem. No false positives. Full belt coverage.

Detection Capabilities

System Capabilities

Dual-energy X-ray plus AI-powered smart algorithms. If the contaminant can be seen, it can be detected.

  • <2mm Bone Detection Sensitivity
    Industry-leading precision – catch what others miss.
  • <1% False Reject Rate
    Others claim 3% is “best.” We cut that by two-thirds.
  • MULTI-Contaminant Detection
    Detects bone, metal, glass, and more in one system –.no metal detector required.
  • 100% Full Belt Coverage
    No edge dead zones – complete inspection across the entire belt width.
  • IP69K True Washdown Rating
    304 bead-blasted stainless steel – heat exchanger cooling – no bagging required.
TDI service technician with PDE system

Unmatched Support You Can Rely On

When your line goes down, every minute costs money. That's why we built our support model around one principle: get you back up and running, fast.

Our 24/7 American-based support team answers your call directly. No routing through international offices. No multi-day wait times. When you need on-site service, we guarantee a technician at your facility within 48 hours


Schedule a Demo

Real Results from Real Facilities

75% Reduction in False Rejects

2,000+ pieces per minute. Replaced competitor system with TDI Packsys PDE.

  • False reject rate: 3.2% → 0.8%
  • $1.2M annual labor savings
  • Eliminated separate metal detector

“The difference was night and day.”

60% Fewer Operators

Limited floor space. Competitor said it couldn’t be done.

  • Custom design fit 40% less space
  • Trim operators: 5 → 2
  • Caught contamination competitor missed

“TDI [Packsys] worked with us to design a system that fit our constraints. The competitor told us it wasn’t possible.”

Frequently Asked Questions

How does validation testing work?

We run your actual product through the system and provide detailed detection reports. You’ll see exactly what we catch, including bone size, location, and reject accuracy, before you make any commitment.

Most operators are up and running within a few hours. The system is intuitive, and we provide on-site training during installation. No complex certification required.

Yes. Every TDI Packsys system is custom-designed for your facility. We work with your engineering team during a 1-2 month consultative process to ensure it fits.

If you have an issue that can’t be resolved remotely, we guarantee a technician on-site within 48 hours. Our American-based team is available 24/7.

Dual-energy x-ray uses two different energy levels to distinguish between materials based on density. This allows detection of bone, metal, glass, and plastic at the same time. Single-energy systems can’t do that.

Most installations are complete within 3-4 months from order, including the custom engineering and design process.

Our dual-energy technology and advanced software distinguish actual foreign material from acceptable product density variations. Unlike competitor systems, ours don’t just reject anything that looks dense, including overlapping product.

What power requirements does the system need?

A: Single 480V, 3-phase power drop. We include a step-down transformer in the system, so electrical installation is straightforward.

Yes, with no exceptions. Our heat exchanger cooling system is fully enclosed. You can spray it down like any other equipment on your line. No bagging, no special procedures.

Yes. Our bulk flow capability means product can touch, overlap, and flow naturally. No false positives from overlapping pieces, and no need to separate or “style” product before inspection.

Annual certification is all most facilities need. These systems are built to run. 99% of service calls turn out to be user error or external damage, not equipment failure.

Yes. Our 24/7 American-based team can troubleshoot most issues remotely before dispatching a technician.

12-month parts and workmanship warranty, plus 90-day labor warranty. Annual certification is included.

Absolutely. Our free demo program installs a working system in your facility so you can evaluate performance with your actual product. No commitment required.

Best-in-class detection. American-based support. 48-hour guarantee.

Ready To See The Difference?

The team at TDI Packsys is ready to help. Contact us today for more information on solutions tailored to your specific application.

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