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Conveyorized Metal Detectors

When it comes to food safety, there’s no room for compromise. Conveyorized in-line metal detectors are essential for identifying and removing metal contaminants in real time—before they reach your customers or cause costly recalls. Whether you’re processing meats, baked goods, dairy, or packaged snacks, TDI Packsys offers industry-leading food metal detection systems that integrate seamlessly into your production line. Keep reading to see how our advanced, food-grade metal detectors protect your brand and streamline your operations. Read More
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TDI Packsys conveyorized metal detectors are a proven solution for metal detection in the food industry. Designed for seamless integration into new or existing belt conveyor and conveyor systems, these detectors offer unmatched performance and reliability. They are ideal for inline inspection on food production lines, helping food manufacturers protect products that do not contain metallic packaging.

Each system is engineered with flexible conveyor belt configurations and customizable probe head sizes to ensure maximum detection sensitivity. Whether you’re inspecting bulk goods or packaged food products, our detectors adapt to the demands of any food processing environment.

Versatile Metal Detection Solutions for Every Stage of Food Production

Our metal detectors for food processing are suitable for a wide range of food manufacturing and food packaging applications. From raw ingredients to finished goods, TDI Packsys systems deliver the accuracy, speed, and food safety compliance today’s operations require.

These detectors are commonly used in meat processing, bakery production, snack manufacturing, and frozen food packaging. They are capable of detecting ferrous, non-ferrous, and stainless steel contaminants—helping reduce risk, avoid recalls, and ensure product quality.

As a leading provider of equipment for food processing, TDI Packsys ensures every food conveyor metal detector meets the highest standards of performance and hygiene. Our systems are built to perform in both rugged food industrial settings and sanitary food grade conveyor belt applications.

Whether your needs involve in-line, inline, or end-of-line inspection, our detectors integrate smoothly with your food machine or production line. At TDI Packsys, we support every stage of your food production process—delivering reliable technology that protects your products, your customers, and your brand.

Applications

TDI Packsys conveyorized metal detectors deliver proven performance for detecting metal contaminants in the food industry, offering seamless integration into existing belt conveyor systems. Designed for use with products that do not contain metallic packaging, these industrial metal detectors for conveyors are ideal for inline inspection in food manufacturing, processing, and packaging operations. With customizable conveyor options and a variety of probe head sizes, each food conveyor metal detector is optimized to deliver maximum sensitivity for your specific products.

Our food grade metal detectors are capable of inspecting virtually any type of food product, from raw to fully packaged. They are commonly used in metal detection equipment for food processing lines, where accuracy and reliability are critical. Whether you’re inspecting snacks, meat, bakery goods, frozen foods, or confections, our systems help ensure safety and compliance by detecting a wide range of metal contaminants—including ferrous, non-ferrous, and stainless steel materials.

Great for:

  • Snacks and snack foods
  • Confections and candy
  • Packaged meat and proteins
  • Frozen and ready-to-eat meals
  • Bakery products (bread, pastries, dough)
  • Dairy products, fruits, vegetables, spices, and sugar

Use to detect:

  • Ferrous metals: cast iron, carbon steel, nickel, chromium (common in food equipment wear)
  • Non-ferrous metals: aluminum, brass, copper, lead, silver, gold, tin, tungsten
  • Stainless steel: types 304 and 316—often the most difficult to detect, but essential in metal detection for food safety

Features

  • High Sensitivity Detection – Accurately detects ferrous, non-ferrous, and stainless steel contaminants, even as small as 1.5mm (depending on product type), ensuring product safety and compliance.
  • Auto-Learning Technology – Automatically calibrates to new products and saves up to 100 product profiles, streamlining product changeovers and improving operational efficiency.
  • User-Friendly Interface – Equipped with an intuitive LCD or optional touchscreen HMI, allowing for quick setup, easy operation, and storage of product settings.
  • Multilingual Support – Operator interfaces available in English, Spanish, Polish, and more—ideal for multilingual production environments.
  • Durable IP54 SS construction – Built with 304 stainless steel; dust-proof and waterproof IP54 standard construction; IP65 & IP66 available for food-safe, washdown environments—perfect for meat processing and food manufacturing.
  • Automatic Reject Systems – Choose from push bar, flipper, air jet, and other integrated rejecter styles to automatically remove contaminated products without stopping the line.
  • Flexible Product Handling – Designed to inspect small, medium, and large packages, as well as unpackaged bulk products on a conveyor belt.
  • Food-Safe Conveyor Belts – All systems feature durable, hygienic belts approved for direct contact with food products.
  • Auto-Balancing System – Maintains peak detection performance even under heavy use, reducing the risk of unplanned downtime.
  • Advanced System Options – Includes robust data collection, multi-language support, programmable settings, and world-class components from SEW, Toyo, and Oriental Motor to ensure long-term reliability.

Why We Are the Best

When it comes to metal detectors in the food industry, TDI Packsys is your trusted partner for reliable, high-performance inspection solutions. Our inline metal detectors are designed for seamless integration into food processing, food packaging, and food manufacturing lines. They provide continuous inspection to protect your food products and keep your production line operating at peak efficiency.

Tailored Metal Detection Systems for Food Manufacturing

Whether you need a metal food detector for meat processing, a belt conveyor system for food packaging, or a fully integrated metal detection conveyor system, TDI Packsys has the right solution. We offer a wide range of industrial metal detectors, each tailored to meet the specific needs of today’s food manufacturers. Our systems are highly sensitive, detecting ferrous, non-ferrous, and stainless steel contaminants to support the highest standards of food safety and compliance.

Every TDI Packsys system is built with durable, hygienic materials suited for food grade, food industrial, and in-line inspection applications. From food conveyors and conveyor belts to intuitive user interfaces and automatic reject systems, our equipment is designed to meet the demands of modern equipment food processing environments.

Complete Support for Long-Term Food Safety and Compliance

We go beyond just delivering equipment. TDI Packsys offers full support—helping you through system selection, installation, operator training, calibration, and certification. Our goal is to ensure that your metal detectors for food remain accurate, compliant, and easy to operate long after installation.

If you’re ready to improve your food production with a proven metal detector food machine, contact TDI Packsys today. Our team will help you design the right system for your application—so your food industry operation stays efficient, compliant, and confidently protected.

FAQs

Metal detectors operate on the principles of electromagnetic induction. Each system features one or more inductor coils that interact with metallic elements within a product. As shown, a single-coil metal detector uses the same principles as a standard metal detector, just simplified. A pulsing current is applied to the coil, which then induces the magnetic field shown in blue. This magnetic field envelops the area surrounding the metal detector opening, and products pass through this field during inspection.

In addition to the transmitter coil, metal detectors have receiving coils that continuously analyze the magnetic field of the inspection zone. When metal moves through the magnetic field of the metal detector, such as the coin in this illustration, the field induces electric currents (called eddy currents) in the coin. The eddy currents induce their own smaller magnetic field (shown in red), generating an opposite current that can be picked up by the receiving coil. The metal detector is then able to detect this signal from the eddy current, and will alert to the presence of metal in the inspection area.

Inline metal detection systems can detect a wide variety of metals and conductive materials, including both ferrous and nonferrous metals, and some other conductive compounds. Ferrous metals are conductive and contain iron, though many are composed of carbon or other elements combined with iron. The various types of steel are all categorized as ferrous metals. Ferrous metals are usually magnetic, and more prone to rust than nonferrous metals. Nonferrous metals are composed of elements other than iron, and include aluminum, copper, nickel, tin, brass and zinc.

All of these metals can be detected by inline metal detectors, and the exact amount of each metal needed to trigger detection depends on the conductivity of the metal, as well as the conductivity and size of the product being inspected.

Almost all types of food and beverage products can be inspected with an inline metal detector, as long as they are not packaged with any metallic material. Harvested goods, snack foods, bakery items, proteins, and frozen foods are all viable to inspect with metal detection.

However, products that are packaged with metallized foil, in metal containers, or with metallic inserts are not recommended to be inspected with metal detectors. These products will conduct the magnetic field of a metal detector in the same way that an actual contaminant would, causing either high false-reject rates (of product without contaminants), or significantly reduced sensitivities of true foreign bodies. X-ray inspection systems are the preferred method for inspecting products packaged with metallic elements, as x-ray does not rely on conductivity during inspection.

The term “product effect” describes the natural conductivity of a product, and the impact it has on a metal detector system. Product effect is observed even on products that are known to have no metal bodies in them. Because food metal detectors use conductivity to inspect for contaminants, products that are naturally conductive can trigger the metal detector as they pass through. Red meats, products with high salt or fat contents, and products with a lot of moisture all have above average product effects. These products can still be inspected using a metal detector system. However, it is important to select the right system when considering high product effects. Certain food metal detectors use multi-frequency inspection, which allows them to optimize sensitivity even on those more conductive products. RMD Series High-Configuration Metal Detectors from TDI Packsys allow the operator to modify the frequency of inspection, ensuring high-performance inspection with minimal product effect.

In some applications, product effects are simply too high, and will negatively impact inspection sensitivities with even the most advanced metal detectors. For these products, x-ray inspection systems are a perfect solution, as they do not experience product effect, and will not be affected by changes in the product.

The main difference between metal detectors and x-ray inspection systems is the methodology of how each machine inspects for foreign materials. Metal detection uses conductivity to locate stainless, ferrous, and nonferrous metals in product. X-ray inspection uses density differences between the product and foreign bodies, allowing for a far greater range of foreign material detection – use to find metal, glass, stone, bone, rubber, gasket (both metal detectable and non-metal detectable), plastic, and various other mid- and high-density items.

Some products are limited to certain inspection systems due to their composition and packaging. Products with metallic packaging, such as those with metallized foil, cannot be accurately inspected with a metal detector, and require the use of an x-ray inspection system. The best way to determine which option is best for your application is to receive a consultation or free, no-obligation validation testing. We can test your exact product on a variety of different systems using certified test cards, or foreign material samples you provide, to offer you a formal report on the capabilities and expected performance of each type of technology. At TDI Packsys, we believe validation testing on your specific products is an integral step in choosing the right system for your needs.

Spec Table

Model:IMD-20xxIMD-30xxIMD-40xxIMD-50xxIMD-60xxIMD-70xxIMD-80xx
Description:IMD Metal Detectors
Detection Height:5 – 50cm
Detection Width:200mm300mm400mm500mm600mm700mm800mm
Operator Interface:Touchscreen
Conveyor Length:1200mm, 1500mm, 1800mm; custom options available
Conveyor Belt Width:160mm260mm360mm460mm560mm660mm760mm
Belt Speed:Variable Speed; up to 110m/min
Alarm/Reject:Standard Audible and Light Alarm, Belt Stop (Optional: Automatic Reject)
Power Supply:AC110V
Working Environment:Temperature: 32~104°F; Humidity: 30-85% (no dew)
IP Level:IP30/IP54/IP65
Construction:SUS304 Sandblasted
Data Export:USB/Ethernet

Note: Product models and specifications are subject to change. For more information, contact TDI Packsys.

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